this post was submitted on 02 Dec 2023
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There's 2 significant inaccuracies in the article and 1 large oversight in the official video.
PS: differentials are irrelevant when the wheels aren't connected to each other. Individual-motor wheels, as shown in the video, don't need a diff. The non-drive wheels in a 2-wheel drive vehicle do not have a differential on the non-drive axle.
Cv joints are not specific to fwd as nearly all modern rwd cars with independent rear suspensions have CV joints. I don't know of any trucks still using U-joints either since big trucks are solid axle. Cv joints function the same as U joints. The difference is C.V. joints output constant velocity whereas U-joints (what you'll see often under trucks on the driveshaft, two square C shaft ends with an X link between) have lopey output that gets worse with greater deflection angle. If you own a u-joint bit for your socket wrench, I invite you to play with it. Instead of a solid pinned X between the U ends, CVs have free-rolling balls that can roll inboard and outboard to maintain the link between the shaft's cup and the wheel's cone.
The article is inaccurate but the video ignores this part, so I don't fault The writer. The CV joints are said to be a poor design, yet, it ignores the part where the video reinstalls them at 4:20 and 5:10 for the front wheels. This mechanism does not allow angular deflection between the motor and hub, as it's shown, without a CV joint. Lateral displacement, yes, but not angular - as in it can't steer. This may be an overall improvement by reducing how often it needs to bend (only when steering), but it doesn't eliminate it. And even then, the rear suspension is still designed to change camber as it changes ride height. Camber is the angle of the wheel as measured top to bottom, as in what you see from looking at the wheels from the front of the car. It keeps the wheels flat on the ground as you lean the car in a corner. You may see an overloaded car's rear wheels look like /---\ as viewed from the rear or ---/ when hanging free on a lift.
Look, I'm not an engineer at Hyundai (or even a competitor) but this doesn't quite pass the sniff test. Cool idea for sure, but it smells a little like marketing is clamoring for something edgy to display. Even as displayed, the motors and original reduces were already very compact and in close proximity to the wheels compared to a normal engine. The slightly reduced footprint of this uni wheel and slightly increased friction of a bunch of additional gears makes me think this is a fractional improvement in practice rather than a revolutionary improvement.
As to the rest- you're wrong. Sorry.
But the real reason this tech won't be very important is because it's a lot more complicated and expensive than a cheap ass cv joint and is minimally more efficient. I can buy both sides of my vehicle for like $80 and don't have to worry about em again for ages. I think this new hyundai stuff could be reliable, but it's going to be a lot more expensive.
Also, they look like they'd be noisy.
No u. Bam, same level argument right there. Are you going to explain why or just throw out contrarian comments?
Cost will not be a limiting factor. Just about every feature on a 2023 car already costs more than a 1993 car's version. Did adding a wheelspeed sensor, electronic 4-channel hydraulic brake actuator, and dedicated ecm programming cost too much to implement ABS? Did the complication of 40 sensors (100+ now) and a voodoo box of electronics cost too much to go efi instead of carbs? Did the price of disc brakes stop most cars from ditching rear drums? Did the cost of engineering and testing prevent manufacturers from implementing the following nearly-negligible aero improvements to eek out another 0.1% of fuel efficiency;
aero strakes into mirror shells (prius, escape)
relaminating roof spoilers into every hatchback/suv and even into every pickup bed
Vortex generators on the top surface of tail lights (sonata, chr)
Active grille shutters (fusion)
Full underbody trays
Chin spoilers (splitters) on just about every car to keep air out from underneath
Hood beak splitters to keep grille air off the canopy (Volvo, accord)
Short antennas/glass-embedded antennas to reduce antenna drag
Front fender outlet vents to create laminar flow over the wheels (f150 2015+)
No, it didn't.
And I'd be interested to hear why you think helical-cut gears will be "noisy". I'm guessing you don't know why reverse whines in certain cars but not the forward gears
Edit: also, seriously, go do some shopping. LSDs are on the decline. On top of never being common in the first place, manufacturers at removing to brake-based simulated LSD rather than discrete components. There are incredibly few Fwd cars that ever had LSDs and fwd obviously makes up the majority of North American sales. Even Miatas and Mustangs only get LSD with optional packages.
Yeah the amount of BS or confidently incorrect in tech articles about automotive engineering is crazy.
And while gear-sets are really efficient, adding 8 to each of the 4 wheels 32 total, in leu of 2-4 at each end of the car, plus 4 CVs (assuming it’s AWD) has to be close in efficiency. And as a DIY+ car restorer in New England. I wanna see how they seal this thing. And with steering wheels it’s either gonna have to swing the motor around or put the CV back in anyway.
NVH (noise vibration harshness) is also going to be a huge factor. That and cost and weight is why we don’t have gear driven camshafts except on a select few exotic motorcycle engines and F1 engines.
Helical gears are the cost effective way to reduce gear noise, but they impart axial loads which would be difficult to overcome in this hinged joint. Herringbone fears eliminate the axial load, but are much harder to make, unless you go with powdered metal sintering. Which I barely trust in a cordless drill, let alone a Kia.
Edit: And no accounting for wheel castor, or camber changes along the suspension travel (way more basic and important for handling than torque vectoring). This video is pure marketing wank.
Funny you mention motorcycles with gear-driven cams as being exotic. Generally correct, but I happen to own one of the cheapest out there: the Honda VFR. I sought out mine for being the last with the gears before going to a normal drive in 02. It's a glorious sound.
Anyway, that's true too, helical gear will need a beefy housing to resist that axial load. That's more weight. A pair of helicals fastened together could help bring down cost, probably, compared to herringbone, but that's added complexity. I can't claim the tech is marketing wank but the video absolutely is